Technical Lift in a Tight Place

by Jim “Buck” Sorrenti
Lifting a 75,000-pound natural gas engine inside a building is no easy feat. Beard’s Towing had this as a scheduled job at the request of an energy company in Glen Rose, Texas, performing the removal of the massive engine on March 25, 2021.
Beard’s Towing owner James Bennett Jr. made specially designed spreader bars out of 1-inch thick I-beam, 8-inches wide and 8-inches tall.
He said, “In preparation for this lift, we left nothing to chance. Our crew practiced on site in our yard with a 40,500-pound concrete cement drum welded to a homemade skid, similar to the one that Miller Industries has. Also, with a die cast engine and wreckers. This preparation was key due to the distance from the rotators to the engine and the weight factor.”
James Jr. responded along with heavy operator brothers Allen and Richard Knadle with two rotators - "Boss" a 2018 Kenworth T880 Century 1075S 75-ton rotator and "The Beast" a 2020 Kenworth W990 Century 1075S 75-ton rotator.
The massive natural gas 3616 engine that the crew went to pick up was 15-feet long, 7-feet wide and 10-feet tall and weighed 75,000-pounds.
James Jr. did all of the rigging, using the spreader bars he made. Rigging was done using both 60-ton cables to two snatch blocks, to a Miller single point lift triangle, to a center point lift on spreader bars, to a double point pick off each end of the spreader bars.
The job was performed with two lifts. The first initial pick up was to take it out of its home based cradle that was 17-feet 9-inches away from the wrecker, to be lifted and brought 8-feet from the wreckers and placed in a mobile cradle. Picking it up in a building that was only 54-feet long and 40-feet tall.
Then the cradle was fastened to the engine so that the cradle and the engine would be lifted on the second pick. The wreckers were then re-positioned and a heavy haul trailer was backed in next to the engine. Detaching the power unit, one rotator was placed alongside the trailer, and the second rotator was backed to the front of the trailer where the power unit was detached. After repositioning the rotators, the second pick up was 10-feet away. On the second pick up, the engine and cradle was lifted and set on the heavy haul trailer.
From Glen Rose, Texas, the engine was transported by a third-party company to Washington, Pennsylvania.
Thanks to solid planning and preparation, this job was a success, taking 9.5 hours to complete.
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Beard's Towing, owned by James Bennett Jr., is family-owned and operated. The company, based in Fort Worth, Texas, provides 24/7 emergency light, medium and heavy-duty towing and recovery and roadside assistance to Fort Worth and surrounding areas. Established in 1954, the company boasts a combined 100 years of experience. A strong believer in training, James Jr has regular training sessions to keep his operators on top of their game and also holds cross-training sessions with fire and police authorities.
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